Fitness Equipment Manufacturer

Into Wellness Factory at Pune

Our company Into Wellness is an international fitness equipment brand now manufacturing in India. We are the gym equipment manufacturer who makes fitness products with superior material, using scientific designs backed by experts. Our brand provides unmatched support for fitness products and solutions by building gym equipment that is excellent in quality. We strongly support the Make in India initiative and are a part of the growing movement.

In collaboration with the global fitness brand, Realleader USA, our internationally designed products are acknowledged for their superior biomechanics, aesthetics, durability, and reliability. With over 25 years of experience in fitness products manufacturing, developing fitness centers and sales offices in the USA, Hongkong, South Korea Mainland China & Spain, Realleader USA has been an established global fitness equipment brand. They also have a strong distributor network in 60 countries with over 7500+ successful installations across the globe.

Let us walk you through a detailed explanation to a few common yet brand challenging questions:

1. Why Into Wellness?
2. What are our strengths?
3. Which gym equipment do we manufacture?
4. Where are our gym installations?

Why Into Wellness as Your Gym Equipment Manufacturer?

We have a Complete Factory Setup for All Fitness Products

We have an excellent factory set up in India at Chakan, Pune; with an end to end infrastructure under one roof. As a gym equipment manufacturer, our factory has been built with an aim to take care of the Indian market as well as exports to the global market.

Being a gym equipment manufacturer, complete control over products allows us to ensure our customers receive the best quality, price, and service.

Our factory has all the State of the art machines including:

1. Swiss designed Tube & Plate Laser Cutting Machine helps to produce consistent quality & high precision products.
2. CNC Pipe Bending Machine with Bosch German makes hydraulics ensure accurate arc and angle in bending which in turn helps to achieve perfect biomechanics and anatomically perfect equipment.
3. Lathe Machines, Radial Drill Machine, Milling Machine, CNC Machines, Wire Cutting Machine, 80 MT Press Machine, Grinding set up with statistical process control ensure that the fit and functionality of all the parts is perfect.
4. GMAW Welding set up results in strong, defect-free, and aesthetically appealing joints.
5. Shot Blasting Machine for pretreatment ensures that the equipment structure is completely free of rust and dirt ensuring optimum adhesion of the powder.
6. Conveyorized Electrostatic Powder Coating Plant with Rielo (UK Make) Burner ensures aesthetically appealing & durable equipment.
7. In-house Metrology Lab set up for Powder Coating DFT, Surface Finish, gauges, Surface Plate assure the quality of the process & product.
8. Jigs Fixtures, Tooling result in consistent quality products.
9. Upholstery making & Box making setup.
10. Overhead Crane with capacities of 3MT,1MT, 2MT.
11. 14T Hydra.
12. Our solar plant is powdered with 100 KW Panels and Fronius Inverter directly connected to the grid.
13. We also have 315 Kva High Tension Transformer and a dedicated MNGL Gas Pipeline.

Our manufacturing facility is a green factory that follows environmentally sustainable manufacturing to reduce our carbon footprint. We use a 100KW solar power plant and a rainwater harvesting system in the manufacturing process.

A Systematic Factory Process Flow for Fitness Products Manufacturing

The majority of the production process in our facility is system driven with a high level of automation. This is a huge advantage as it helps in reducing errors and wastage.

Our workforce as a gym equipment manufacturer is made up of a team of highly skilled and efficient professionals. This, in combination with Systems & Processes that are benchmarked to the Toyota Production System (TPS), ensures that we achieve consistent quality in every unit of equipment that is manufactured. It also plays a key role in helping us achieve our goal of “Zero Product & Process Defects.”

Our Facilities and Capabilities as a Fitness Equipment Manufacturer in India

We have partnered with a global leader in gym equipment which ensures that our products remain at the cutting edge of fitness concepts. Our clients ranging from fitness clubs to the military have experienced the full benefits of depending on our fitness products.

Our research center in the U.S. brings us valuable inputs from experts from healthcare and fitness fields that are incorporated into our manufacturing processes and designs. This combined with our Indian expertise, as an Indian gym equipment manufacturer results in the best products for the Indian market.

To achieve and maintain a superior quality of manufacturing, we follow:

1. TQM (Total Quality Management) and Toyota Production System to ensure and assure quality.
2. Problem-solving techniques such as 8D, 5-Why Analysis, 7 QC Tools, SPC (Statistical Process Control).
3. Lean principles such as KANBAN, Visual Management, 5S, 3C, VSM. We are a part of an advanced Lean manufacturing cluster.
4. We have a dedicated Quality assurance team, a robust system for CAPA Management, Vendor Quality Management, Product and Process Quality Management.
5. APQP (Advanced Product quality planning) framework of procedures & techniques for new product development.
6. Six Sigma with DMAIC and DFSS approaches help us to benchmark the companies such as General Electric, LG, etc. who have become world-class by adapting these Quality methodologies.
7. We are in the process of Implementing Industry 4.0 and industrial internet of things (IIOT) which will automate our processes and make our operations more agile, flexible, and responsive to customer needs.

Process and product quality assurance are given the utmost importance in our factory. Quality management culture right at the first time approach is in the DNA of every employee in the company.

What are Our Strengths in Manufacturing Fitness Products?

Ritesh Mahindrakar (Founder & MD), the driving force behind Into Wellness, has a holistic knowledge, experience, and obsession required to thrive this business with unmatched quality, process & service excellence. The team under his conduct and direction is confident to achieve the goal of becoming the most trusted and respected fitness equipment manufacturer in India.

Backed by a True world-class fitness, Realleader USA

Our company has its stronghold in advanced markets such as the USA, Australia & Europe. Our brand is trusted and endorsed by the best of athletes. We manufacture fitness equipment with the best Bio-Mechanics, accurate range of motion & world-class design.

We Offer Great Returns on Your Investment:

Our premium fitness products help in garnering an elite clientele for your gym. Robust and durable equipment ensures maximum uptime at an affordable price tag. Superior Biomechanics of the gym equipment guarantees a more captivating workout experience.

Superior Biomechanics of Our Fitness Products:

Our fitness products have an accurate natural range of motion, precise arcs & angles along with ergonomic seating arrangement.

Pan India presence Ensures Swift Action and Reliable Service:

Our Sales & service presence in multiple cities ensures reliable service pan India. Some of these cities are Ahmedabad, Rajkot, Mumbai, Lucknow, Cochin, Delhi, Chennai, Kolkata, etc.

Which Fitness Equipment Do We Manufacture?

We offer a full range of fitness equipment specially designed and manufactured with the highest standards, using industry-leading designs and technology covering all categories of fitness training: strength,  cardio, functional training, etc.

Below mentioned are the details of the featured fitness product series we manufacture:

1. M2 Series – The ultimate choice for the fitness enthusiast. An efficient & ergonomically engineered equipment ensuring a smooth range of motion & excellent biomechanics.
2. PF Series – Dual Station Machines, suitable for compact spaces. This helps the efficient use of the space without compromising on the biomechanics.
3. FW Series – Benches & Racks having great designs & user-friendly equipment.
4. HS Series – Plate Loaded Series, specially designed for professional athletes. Rugged frame offering ergonomically & biomechanically accurate equipment.
5. FM Series – Multi-Station & Functional Training Machines designed with versatility in mind. Compact but effective machines offering an endless variety of strength training.
6. Functional Training Equipment – Specially designed for endurance training. More than 30 attachments & 100 accessories.
7. Cardio – Treadmills, air bikes, air rowers, curve treadmills, elliptical bikes, commercial bikes, and recumbent and upright bikes.
8. Accessories – Dumbbells, Weight Plates, Bumper Plates, Olympic Rod, Kettle Bell, Medicine Balls, and several other fitness accessories.

We have now introduced Light Commercial Fitness Equipment ideal for a home gym, residential apartment, corporates, hotels, and resorts.

Where Do We Have Our Gym Installations?

International Gym Set-Ups: Realleader USA has a presence in more than 60 countries worldwide with installations of fitness products in a number of prestigious gyms across the world. As a gym equipment manufacturer, we participate in major international exhibitions such as FIBO in Germany, IHRSA in the US and Brazil, Body Power UK, Sports Show in Shanghai and IHFF; along with Sheru Classic in Mumbai, Delhi, and Bangalore.

Indian Gym Set-Ups: Into Wellness in collaboration with Realleader USA has gained a strong foothold in the Indian market as a gym equipment manufacturer; within a short span of time. Some of the metropolitan cities having our installations are – Surat, Ahmedabad, Mumbai, Pune, Lucknow, Thiruvananthapuram, Guwahati, Delhi, Chennai among others.

Fitness Equipment Manufacturer: Summary

Into Wellness & Realleader the USA has come together to manufacture world-class fitness products in India for the first time. We offer the same design of fitness products which is used by athletes & fitness enthusiasts in Los Angeles, Melbourne, Madrid, London & Dublin.

Our products help you to make the fitness facility dynamic, inviting, and exciting. Our aim as a reputed brand in fitness equipment manufacturing in India is to deliver the very best to our clients. One of our strengths is well-built fitness products while delivering the best value for money proposition. Our wide variety of fitness products offers the customers to experience workouts that add to their health and wellbeing. We follow the highest standards in safety and shop floor hygiene in our factory, to ensure our employees’ safety and security at all times.

As a leading manufacturer of fitness products, we understand the results gyms need to deliver that exercisers seek along with being safe and long-lasting. Our team strives to achieve continuous improvement through our operations. We take great pride and care in everything that we do in our factory.