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Introducing Our World-Class Factory in India
We are an international fitness equipment brand now manufacturing in India; building fitness products with superior material, using scientific designs backed by experts.
By building gym equipment that is excellent in quality, we provide unmatched support for fitness products and solutions. Having a world-class factory set up in India at Chakan, Pune, we house an end to end infrastructure under one roof.
Our factory adheres to the highest standards of quality. Process automation, advanced manufacturing technology along with systems and processes are benchmarked to the Toyota Production System (TPS), ensuring that we achieve consistent quality in every unit of equipment that is manufactured. Furthermore, we own sophisticated machines that ensure high precision manufacturing.
Key Manufacturing Processes
Our technical collaboration with one of the world leaders in the professional strength equipment business, has given us access to advanced fitness equipment manufacturing know-how.
Our world-class designs ensure precise bio-mechanics, accurate range of motion and high durability.
High-quality raw material is used, which is thoroughly tested and sourced from high-quality conscious suppliers.
Laser Cutting Process
Swiss-designed three dimensional Tube and Plate Laser Cutting Machine helps to produce consistent quality and high precision products.
Pipe-Bending Process
The CNC pipe-bending machine with German technology ensures accurate arc and angle in bending to achieve perfect biomechanics and anatomically perfect equipment.
CNC Machining Process
CNC machined parts in the equipment, with statistical process control ensure that the fit and functionality of all the parts is perfect.
Usage of Jigs
Usage of jigs, fixtures, tooling to accurately manufacture and assemble machined parts thus resulting in consistent quality products.
Equipment Building Process
Equipment is built as per design and passes through detailed quality checks to ensure that it is within the specifications.
Welding Process
GMAW (gas metal arc welding) set-up used in manufacturing, results in strong, defect-free, and aesthetically appealing joints.
Pre-Treatment Process
Shot-blasting machine for pre-treatment ensures that the structure is completely free of rust and dirt for optimum adhesion of the powder.
Powder Coating Process
Fully Conveyorized Electrostatic 3-layer powder coating plant with technology from the UK ensures aesthetically appealing and durable equipment.
Inventory Management Process
Our Just-in-Time principles of manufacturing, visual management and Kanban ensure smooth operations and 24X7 availability of spare parts.
Upholstery Making Process
The high-density rebounded foam is double-stitched with high-quality rexine to make sure that the equipment seats last long.
Final Assembly & PDI
Thorough Pre-Dispatch Inspection for visual quality and biomechanics before packaging and dispatch, verify that the customers get excellent quality.
Dispatch
Finally, after all the inspection and quality check, the parts are packed into boxes and the material is made ready for dispatch.
Sustainable Manufacturing
Our plant is powered with 100 KW solar panels and a rainwater harvesting system for environmentally sustainable manufacturing.
Quality Assurance
We have a dedicated team for quality assurance, vendor quality management, as well as for product and process quality management (which is given the utmost importance in our factory).
Quality management culture and ‘right at the first time’ approach is in the DNA of every employee in the company.
Our manufacturing and operations is backed by a strong team of highly qualified engineers, skilled and efficient technicians who strive hard for continual improvement of products and processes. We are a driven and focused team, who work hard to achieve operational excellence.
Benefits of Manufacturing in India, for Our Customers
Being a gym equipment manufacturer and having complete control over production allows us to ensure our customers receive the best quality, price, and service.
