Our Factory
We are an international fitness equipment brand manufacturing in India, producing high-quality fitness products using superior materials and scientifically-backed designs from industry experts. By creating gym equipment that excels in quality, we offer unmatched support for fitness solutions.
Our world-class facility in Chakan, Pune, features a fully integrated infrastructure under one roof, adhering to the highest quality standards. With process automation, advanced manufacturing technology, and systems modeled on the Toyota Production System (TPS), we ensure consistent quality in every unit. Additionally, our sophisticated machinery guarantees precise manufacturing at every stage.
Key Manufacturing Processes
Through our technical collaboration with RealleaderUSA, a global leader in professional strength equipment, we have gained access to cutting-edge fitness equipment manufacturing expertise.
Our world-class designs focus on precise biomechanics, ensuring accurate range of motion and exceptional durability.
We source and thoroughly test high-quality raw materials from trusted suppliers, ensuring our equipment meets the highest standards of performance and reliability.
Laser Cutting Process
Swiss-designed three dimensional Tube and Plate Laser Cutting Machine helps to produce consistent quality and high precision products.
Pipe-Bending Process
The CNC pipe-bending machine with German technology ensures accurate arc and angle in bending to achieve perfect biomechanics and anatomically perfect equipment.
CNC Machining Process
CNC machined parts in the equipment, with statistical process control ensure that the fit and functionality of all the parts is perfect.
Usage of Jigs
Usage of jigs, fixtures, and tooling to accurately manufacture and assemble machined parts thus resulting in consistent quality products.
Equipment Building Process
Equipment is built as per design and passes through detailed quality checks to ensure that it is within the specifications.
Welding Process
GMAW (gas metal arc welding) set-up used in manufacturing, results in strong, defect-free, and aesthetically appealing joints.
Pre-Treatment Process
Shot-blasting machine for pre-treatment ensures that the structure is completely free of rust and dirt for optimum adhesion of the powder.
Powder Coating Process
A fully Conveyorized Electrostatic 3-layer powder coating plant with technology from the UK ensures aesthetically appealing and durable equipment.
Inventory Management Process
Our Just-in-Time principles of manufacturing, visual management and Kanban ensure smooth operations and 24/7 availability of spare parts.
Upholstery Making Process
The high-density rebounded foam is double-stitched with high-quality rexine to make sure that the equipment seats last long.
Final Assembly & PDI
Finally, after all the inspection and quality checks, the parts are packed into boxes and the material is made ready for dispatch.
Dispatch
Thorough Pre-Dispatch Inspection for visual quality and biomechanics before packaging and dispatch, verify that the customers get excellent quality.
Sustainable Manufacturing
Our plant is powered by 100 KW solar panels and a rainwater harvesting system for environmentally sustainable manufacturing.
Benefits of Manufacturing in India, for Our Customers
Fast Delivery
We guarantee prompt and timely delivery of equipment, eliminating stock-out concerns.
After-Sales Service
Manufacturing in India allows us to maintain adequate spare part availability for all products, ensuring quick support.
Color Customization
We offer frame color customization, with options for matt or glossy finishes, along with a wide selection of upholstery colors to suit your facility's aesthetic.
QUALITY ASSURANCE
We have a dedicated team for quality assurance, vendor quality management, and product/process quality management, which are top priorities in our factory. A strong quality management culture and a “right the first time” mindset are deeply embedded in every employee’s approach to their work.
TRUSTED By
Trusted by top fitness facilities and industry professionals, Into Wellness is your reliable partner for premium gym equipment and services. Our dedication to excellence and innovation has built strong client relationships across India and the Middle East. Choose Into Wellness powered by Realleader USA for unmatched quality and performance in fitness solutions.